Residential Solar Water Heater

The Story of SmartSolar

SMART SOLAR started with a simple goal, to provide clean and healthy hot water on demand for the lowest cost possible. 

 

For many years, old flat panel solar water systems were the most common type of solar water heaters on the market. Since the introduction of this technology to the Malaysian market back in the 1980s, many issues customers would face began to surface throughout the years. The Efficiency of the Solar Collector is Low, Water Remains Cold during a Cloudy Day, Leaking caused by the number of joints between the collector and the tank, corrosion of copper pipes in the collector or tank, Copper Poisoning can occur and harm our health, High Maintenance required. And last but not least, this old technology still remains at a high price even today!

 

Faced with these issues, we saw the need for a refresh, to bring solar water heater technology in Malaysia to a brand new era. With the urge to make a change, we’ve begun designing a brand new solar water system which eliminates all the issues stated. For more than 2 years of joint research and development, to create a unique evacuated tube solar water heater that meets the latest needs and requirements of today.

Healthy Hot Water System

SC SERIES

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About SC SERIES

Hot Water System with Heat Pipe Evacuated Tube Technology

A. Storage Tank


1. Water Tank

2. Temperature Sensor

3. Pressure Relief Valve

4. Drain Outlet5. Backup Heater Unit

5. Backup Heater Unit

6. City Water Inlet

7. Hot Water Outlet

8. Anode Rod

B. Solar Thermal Collector


9. Evacuated Heat Tube

10. Tube Holder

C. Solar Bracket


11. Main Frame

12. Flat Roof Support Bracket

13. Stainless Steel roof hooks

Our Installation

Evacuated tubes with CPC Reflector (Patented)

SMART SOLAR Solar Water Heaters are the most well equipped set of systems to bring you the best performance in a Solar Water Heater at an affordable price! EvacuatedTubes, A Pressurized Water Tank Made with 316L Stainless Steel and the main feature in this video, these unsuspecting pieces placed smartly beneath the solar collectors - the CPC Reflectors. What are CPC Reflectors? How do they work? And Most importantly, How does CPC make SMART SOLAR the Most Effective Solar Water Heater in Malaysia?

Double Wall Glass

The tube is essentially two glass tubes that are fused at the top and bottom and the space between the two tubes evacuated to form vacuum. The tubes are made of Borosilicate Glass, a material which used in the manufacture of different kitchen glassware. Borosilicate Glass has the characteristic of being very strong and also has excellent light transparency (92% @ 2mm thick)

Heat Pipe

The most efficient method to transfer heat inside tube and to boil the water inside tank is using heat pipe. This technology is also applied in our mobile phone, computer, and notebook for thermal control.

Solar Absorber

The absorber coating comprises a base layer of Aluminium on the outside of the inner glass tube followed by thin layer of the dark purple coloured AL/N (Aluminum/Copper nitride) material. Vacuum is an excellent insulator against heat loss and the aluminium silver coating minimal heat reflection. So the result is Solar Absorptance a=0.94 and emission ratio € ≤0.06.

Aluminium Fins

Transfer heat from inner glass coating to heat tube.

Barium Getter Coating

Barium getter "soaks up" any remaining gases in the evacuated chamber to maintain the vacuum over the 15-20 year life of the evacuated tube. It provides visual indication of the vacuum status; if the silver-coloured barium layer turns white means the vacuum is lost and making it easy to identify as faulty tube.

How Does It Heat Up Your Water?

Why Evacuated Tube System?

Comparison for Evacuated Heat Tube System and Flat Heat Plate System

Flat Heat Plate System

Open Loop System
Risk of Leaking Present
Antiquated
Low Heat Retention
No Display Available
Manual Switch

No Protection

Evacuated Heat Tube System

Open Loop System
Risk of Leaking Present
Antiquated
Low Heat
Retention
No Display
Available
Manual Switch

Active Protection

This Could Happen if You Used Flat Heat-Plate System

When Worn Out, Your Heater May Cause More Problems :

In close loop hot water system, water does not pass through a solar collector.

Conventional solar heaters heat up the water by using copper tubes in the Solar Panels.

What is COPPER TOXICITY

In the long run, it may cause Copper Toxicity to occur and affect the human skin, especially the newborn baby/allergic patient.

SPECIFICATION

SC 150

Tank Capacity (Liters): 150

Overall Dimension: 1520 x 1987 x 1200

Overall Weight (KG): 73

Overall Weight (FULL): 229

Multi-function Frame: Slope and Flat Roof

Number of User:3-4

SC 250

Tank Capacity (Liters): 200

Overall Dimension: 1850 x 1987 x 1200

Overall Weight (KG):89

Overall Weight (FULL): 295

Multi-function Frame: Slope and Flat Roof

Number of User:4-5

SC 300

Tank Capacity (Liters): 300

Overall Dimension: 2400 x 1987 x 1200

Overall Weight (KG): 115

Overall Weight (FULL): 421

Multi-function Frame: Slope and Flat Roof

Number of User: 6-7

Heat Pipe Evacuated Tube Collectors

Quantity (pcs): 12

Core Technology: Dry Contact Heat Pipe

Tube Material /Thickness: Borosilicate Glass/1.6mm

Tube Length: 1800 mm

Outer/Inner Tube Diameter: 58 mm/47 mm

Tube Coating: SS-CU-ALN/AINAbsorptive Coating

Heat Pipе: 8mm TU1 Copper

Accessories: Back-Up Heater, Non Return

Valves .Thermostat and

Magnesium Rods

Quantity (pcs): 15

Core Technology: Dry Contact Heat Pipe

Tube Material /Thickness: Borosilicate Glass/1.6mm

Tube Length: 1800 mm

Outer/Inner Tube Diameter: 58 mm/47 mm

Tube Coating: SS-CU-ALN/AIN Absorptive Coating

Heat Pipе: 8mm TU1 Copper

Accessories: Back-Up Heater, Non Return

Valves .Thermostat and

Magnesium Rods

Quantity (pcs): 20

Core Technology: Dry Contact Heat Pipe

Tube Material /Thickness: Borosilicate Glass/1.6mm

Tube Length: 1800 mm

Outer/Inner Tube Diameter: 58 mm/47 mm

Tube Coating: SS-CU-ALN/AINAbsorptive Coating

Heat Pipе: 8mm TU1 Copper

Accessories: Back-Up Heater, Non Return

Valves .Thermostat and

Magnesium Rods

Storage Tank

Inner Tank Diameter & Material: 360mm. SUS304L

Outer Tank Diameter & Material : 460mm. 304 Stainless Steel

Heat Exchange Socket: SUS304L Stamping Molding

Insulation Material : 50mm High Density Pressure

Injected Polyurethane Foam

Tank Protector: Magnesium Rod

T&P Relief Valves: 6 Bar/99°C

Heat Preservation: 65~70 Hours

Solar Controller (Optional)

System Monitoring Display: A clear display of the entire system as well as tank water temperature readouts.

System Controller: Control the heater operation. When the temperature is below set point, and off above set point.

Temperature measuring: 0-100 C

Accurate: +-2C

Heater Control Relay: 1 pcs

Power Supply: Ac240V & DC12v

Electric Heater: 1500W (10A)

Dimension (mm): 86 x 89 x 16

RSP: RM 488

Diagram Dimension

Installation

Residential and Commercial

Solar Water Heater System

360° Sunlight Collector

High efficiency even in cloudy day

No Copper Toxic

Healthy hot water

Smart Solar Controller

LCD display with auto heater

316L Stainless Steel

Marine grade standard

Smart-Solar-Water-Heater-System-Malaysia-service-repair-install-maintenance-kuala-lumpur

4 Goals to Fulfill


Improved Safety - This solar water heater should have a temperature display; It should have an automatic Heating function; Must be easy to install & works

efficiently and independently; and it Must have a strong build & structure.


Healthier - Must Eliminate the risk of Copper Poisoning; Sediment & Scale must be able to be drained out easily.


Improved Efficiency - Increase the effective surface area for sunlight; Minimize the Heat Loss of the solar collector; Improve Heat Transfer Efficiency; Maintain Hot Water Overnight.


Improved Durability - Use High Grade Corrosion Resistant Metal; Design a Closed Loop System; Reduce Human Error in the Welding of the Tank; Apply Anti Corrosion Agent.


Finally at year 2010, we were proud to announce and release the SMART SOLAR solar water heater. At SMART SOLAR, our solar water heaters are uniquely designed to work safely, efficiently, healthily and built to last. Our components and products are produced using only the highest quality materials to ensure our customers get the best value for their money.


We also understand that health and safety are very important, so we made our solar water systems just for that. Smart Solar hot water systems are optimized to make the most out of energy from the sun with its top range thermal collector of unrivaled reliability. In addition to its electric boosters, ensuring hot water keeps flowing with our ever reliable smart solar controller.


With our newest models in SMART SOLAR, we’ll continue to bring you clean, hot water at the lowest cost possible.

How Smartsolar Solar Heater's Evacuated Tubes FAR EXCEED Flat Plate Solar Collectors in Efficiency

Flat Plate Solar Water Heaters have been quite common in the Malaysian market since the 1980s. But in 2010, this technology has not seen much improvements and issues regarding its long term durability have come into question with many customers. This is why SMART SOLAR is bringing you the BIG innovation that can save you more time and money. Presenting the SMART SOLAR Evacuated Tube solar water heater with CPC!


In this video, we will break down the major flaws of Flat Plate Solar Water Heaters and How SMART SOLAR fixes all of these issues. The common issues with Flat Plate Solar water heaters include: Low Efficiency, Low Heat Retention, Many Potential Points of Failure, Inconvenient and Inconsistent, Risk of Copper Poisoning, and Lastly, High Price & Maintenance Costs. On the market, there are 2 types of Solar Water Heaters - Open Loop Systems & Closed Loop Systems. Flat Plate solar water heaters are generally designed with an Open Loop system. An open loop system means that water is designed to run through the solar collector. With a Closed Loop system, no water flows through the solar collector. The SMART SOLAR is designed with a Closed Loop System to ensure no water runs through the Evacuated Tube solar collector. This means no leaks will occur even if you remove the evacuated tube. If one of your evacuated tubes is broken, the water tank will continue to function and produce hot water.


In Flat Plate Solar Water Heaters with an open loop system, copper tubes run water underneath a layer of glass. These solar collectors are integrated into the tank with many pipes and fittings, increasing the potential risk of failure leading to leaks and corrosion. In the case where the copper pipes start failing, water may begin to leak beneath the glass layer, causing sediment and scale to form, further lowering the heater’s long term effectiveness. Additionally, the copper pipes and fittings will begin to rust and seep into the water, causing copper poisoning, making your water harmful for human skin. This will not occur with SMART SOLAR. Next, let’s talk about the actual effectiveness of the flat plate collector. The Copper pipes do not conduct and retain heat as well as the SMART SOLAR’s evacuated tube and CPC combo. In this demonstration, the copper rod on the left does not transfer heat throughout its body as fast or as well as the heat pipe on the right as the thermochromic paint shows. This is proven as well in practice, here we’ve connected digital thermometers directly to the conductive materials of the solar collectors. These solar collectors have been placed in the same location for the same amount of time, the evacuated tube’s readings reach up to an extremely hot 170 degree celsius while the flat plate’s readings only go up to measly 50 degree celsius. Furthermore, with the CPC reflector, SMART SOLAR can reach its maximum heat generation faster than ever!


On a cloudy day, the difference in effectiveness between flat plate solar water heaters and SMART SOLAR grows ever more. Thanks to the vacuum insulation and High Density Polyurethane Foam, heat loss will only drop 5-7% after 12 hours. This is not the case with flat plate solar collectors, as there is no proper insulation present. Another point for SMART SOLAR, is the SMART CONTROLLER. With a SMART CONTROLLER, you can get a reading on the current temperature of your water at any time. And During a cloudy or rainy day, you can still set and schedule the backup heater to produce hot water when needed or as the temperature drops below a certain point. This function does not exist for many flat plate solar water heaters. They would have to heat up the water manually and wait for the water to heat up. If you forgot to close its switch, your electric bill may skyrocket as well.


Another flaw that reduces a Flat Plate collector’s effectiveness over time is its design. Flat Plate collectors that are installed on a flat roof can accrue dust, moss & mold on the glass over time. This leads to a sharp decline in its ability to continue producing hot water consistently. This may lead to more calls for maintenance and repairs across its alleged 10+ year lifespan, costing you more money as well. This is not an issue for SMART SOLAR, it comes with a strong bracket, ensuring optimal performance and an everlasting durability for any type of roof. Unlike most flat plate solar water heaters, SMART SOLAR has an effective lifespan of up to 20 years thanks to its Marine Grade 316L stainless steel water tank and its Magnesium Anode Rod, preventing rust and corrosion. Prolonging its use even further.


That concludes the Advantages and Improvements SMART SOLAR Evacuated Tube Hot Water System brings over its competition. Make the Smart Choice, with SMART SOLAR.

CPC Reflector (Patented) Introduction of CPC Reflector

SMART SOLAR Solar Water Heaters are the most well equipped set of systems to bring you the best performance in a Solar Water Heater at an affordable price!

Evacuated Tubes, A Pressurized Water Tank Made with 316L Stainless Steel and the main feature in this video, these unsuspecting pieces placed smartly beneath the solar collectors - the CPC Reflectors.

What are CPC Reflectors? How do they work? And Most importantly, How does CPC make SMART SOLAR the Most Effective Solar Water Heater in Malaysia?

In the Malaysian Market, evacuated tube solar water heaters are rising in popularity. But only a few of the heaters are provided with a CPC Reflector.

The CPC (Compound Parabolic Concentrator) is a special layer of metal that is engineered to improve the heat absorption of evacuated tube solar collectors.

Without the CPC, many brands of evacuated tube water heaters will seek to increase the heat output by adding more tubes. This will create more parts, more weight & more points of failure in your system.

What are the different between Solar water heater with and without CPC reflectors?

To illustrate our point, let’s use the data from the SS-300 (Our Latest Model) vs the STH-300 (An Old Model) as an example for comparison. The STH-300 is an old model that uses 30 Evacuated Tubes and has No CPC.

Even with all these tubes and a bright & sunny day, the STH-300 can only produce a measly 1800W of output. In contrast with the STH-300, thanks to its CPC Reflectors, the SS-300 only needs 20 Evacuated Tubes to produce a whopping 2300W of output. Easily demonstrating why more tubes doesn’t always mean more power.


But How? You may ask. It is simple. Without a CPC, most evacuated tube systems can only generate heat from surfaces facing the sun. This means at any time, only 50% of the tube is effectively producing heat.

With a CPC, the reflector bounces back the energy that would’ve gone to waste back onto the underside of the tube. Thus allowing the sun’s rays to be absorbed from every angle of the tube throughout the day and greatly improving the efficiency of the solar water heater.

SMART SOLAR is currently the only Evacuated Tube Solar Water Heater that is equipped with CPC in Malaysia. If you’re looking for the best, affordable solar water heater on the market, choose SMART SOLAR. A Smarter Choice for a Healthier Life, With SMART SOLAR.

Get started with free consultation & quote

If you want to install or integrate into existing hot water systems. We can help to integrate or install a new solar heater conveniently for you.


Address

3, Jalan PUJ 3/12, Taman Puncak Jalil, Bandar Putra permai, 43300 seri kembangan, Selangor

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Our Headquarter & Distribution Centre

Main Distributor :

Smart Solar Water Heater Distributor


ECOSMART TECHNOLOGY SDN. BHD

3, Jalan PUJ 3/12, Taman Puncak Jalil, Bandar Putra permai, 43300 seri kembangan, Selangor

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